2003
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22
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180
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115000
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5800
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120
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PROFESSIONAL MANUFACTURER OF HIGH-END ENAMEL.COATING AND AUTOMATION EQUIPMENT
TIMS Group Company was firstly founded in 2003 in Shenzhen City. It is a professional company engaged in the research and development, design, production, installation, commissioning, sales, after-sales service, and technical consulting of automated, information-based, greening energy saving and intelligent enamel spraying, high-temperature enamel firing equipment, dust-free painting, powder coating, electrophoresis and other coating equipment, logistics and conveying equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise of Guangdong Province, contract abiding and trustworthy enterprise of Guangdong Province, specialized, refined, special and new small and medium-sized enterprise of Guangdong Province, innovative small and medium-sized enterprise of Guangdong Province, gazelle enterprise of Dongguan City, member unit of China Household Electrical Appliances Association, and member of the Enamel Technical Committee of the National Standardization Technical Committee for Metal and Non metal Coatings.
What Equipment is Needed to Set Up a Complete Enamel Line?
Setting up a complete line requires more than just a spray booth and a furnace. A full turnkey system, whether you're considering wet and dry enamel production line equipment, includes several critical, integrated components. It starts with the pre-treatment (like a shot blasting machine), followed by the automated conveying system. Then comes the application booth (wet spray or dry powder), the powder recovery system (for dry lines), a drying oven (for wet lines), and finally, the high-temperature firing furnace. At TIMS, we provide all of these components as a single, fully integrated, and optimized system, taking the guesswork out of building a new production line.
Does the Firing Furnace Change Depending on a Wet or Dry Line?
The fundamental purpose and operating temperature of the firing furnace remain the same for both systems: to fuse the enamel to the steel substrate at over 800°C. However, the overall design of the system can differ. With wet and dry enamel production line equipment, a wet line requires a separate, lower-temperature drying oven before the main firing furnace. A dry line does not need this drying stage. At TIMS, we engineer the entire thermal solution, ensuring the furnace is perfectly matched to the application method and the overall line is optimized for the most efficient energy usage possible.
How Can I Justify the Investment in New Enamel Line Equipment?
Justifying the investment in new wet and dry enamel production line equipment requires a clear analysis of the return. TIMS helps you build this justification. We will analyze your current process and quantify the costs of inefficiency: the value of wasted material, the cost of energy from an old furnace, the labor costs of rework, and the lost opportunity from production bottlenecks. We then compare this to the projected savings from a new, efficient TIMS line. In most cases, the combined savings in materials, energy, and labor, coupled with the increase in throughput, provide a clear and compelling financial justification for the investment.
What Kind of Support Should I Expect After Installation?
Post-installation support is just as important as the equipment itself. A world-class provider of wet and dry enamel production line equipment should offer comprehensive support. At TIMS, our commitment to you continues long after the line is commissioned. We provide thorough training for your operators and maintenance staff, ensuring they are confident in running and caring for the equipment. We also offer ongoing technical support and a reliable supply of spare parts to address any issues quickly, minimizing downtime and ensuring that your TIMS production line remains a high-performing, reliable asset for many years.
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Frequently Asked Question
Do you have any question?
Yes, a highly experienced and versatile manufacturer like TIMS can. It is advantageous to work with a company that has deep expertise in engineering both systems. This ensures you receive an unbiased recommendation based purely on your product, production volume, and specific goals, rather than a supplier pushing the only technology they offer. We design the optimal wet and dry enamel production line equipment solution for each unique client.
The fundamental requirement for a perfectly clean and prepared substrate is critical for both systems. Therefore, the pre-treatment stages (such as shot blasting or chemical etching) are a vital component of all wet and dry enamel production line equipment. The goal is always to create an ideal surface for the enamel to fuse with, regardless of whether it is applied in a wet or dry state.
The initial investment for wet and dry enamel production line equipment can vary. Dry electrostatic systems may have a higher initial capital cost due to the sophisticated powder recovery and application technology. However, they often provide a faster return on investment through significant savings in material consumption, waste disposal, and sometimes energy (by eliminating the drying oven), making the total cost of ownership very competitive.
Dry electrostatic systems represent the most modern technology in wet and dry enamel production line equipment. Their key advantages are efficiency and environmental friendliness. Material transfer efficiency can exceed 95%, with nearly all overspray being recovered and reused. This dramatically reduces material waste and cost, while also eliminating the VOCs and sludge associated with some wet systems, resulting in a cleaner, safer workplace.
While there are many factors, wet systems are often the superior choice within the broader category of wet and dry enamel production line equipment when coating parts with extremely complex internal geometries, such as the inside of certain tank designs or intricate castings. The flow characteristics of the liquid slurry can sometimes achieve coverage in areas that are challenging for dry powder to reach effectively.
The core difference lies in how the enamel is applied. With wet and dry enamel production line equipment, the "wet" process involves spraying a liquid slurry of enamel onto the part, which then requires a drying stage before firing. The "dry" process uses an electrostatic charge to attract dry enamel powder to the grounded part, offering a highly efficient, single-layer application that does not require a separate drying oven.