A Fully Integrated, End-to-End Finishing System.

If your current finishing process is a bottleneck, replacing it with a modern electrophoresis production line can provide a dramatic leap in efficiency. Unlike manual spray processes that are limited by operator speed, an automated E-coat line runs at a consistent, optimized pace. The process is highly repeatable, which nearly eliminates the need for time-consuming rework. Furthermore, a well-designed line from TIMS integrates all stages seamlessly, eliminating dead time between processes. Features like high-efficiency ovens and automated chemical dosing also reduce energy and material consumption, making the entire operation more cost-efficient and increasing the overall throughput of your facility.

Not all manufacturing facilities have the space for a massive, automotive-style E-coat system. For these applications, a compact electrophoresis production line is the ideal solution. At TIMS, we design space-efficient systems, such as programmable hoist lines. Instead of a long, continuous conveyor, a hoist system uses an overhead crane to move parts between a series of tanks arranged in a tight footprint. This "smart batch" approach provides all the process control and quality benefits of a larger line but is perfectly suited for lower volume production or facilities where floor space is at a premium. This makes the superior protection of an electrophoresis production line accessible to a wider range of manufacturers.

The most advanced finishing systems in the world often integrate multiple technologies. A state-of-the-art electrophoresis production line is frequently designed as the foundational first step in a complete "prime and topcoat" system. At TIMS, we specialize in designing fully integrated lines where parts are seamlessly transported from the E-coat curing oven directly into a powder coating or liquid spray booth for the final decorative topcoat. This integration ensures the primer is perfectly clean and ready for topcoating, leading to superior inter-coat adhesion. By designing the entire process, from E-coat primer to final topcoat, as a single, synchronized electrophoresis production line, we can deliver the ultimate in finish quality, durability, and aesthetic appeal.

Designing the layout for an electrophoresis production line is a critical step. The first factor is the process flow—the layout must logically follow the sequence of pretreatment, coating, and curing. The second is part size and geometry, which dictates the size of the tanks, the turning radius of the conveyor, and the oven profile. The third factor is throughput, which determines the overall length and speed of the line. Another key consideration is maintenance access, ensuring there is adequate space around all major equipment. Finally, operator ergonomics and safety for loading/unloading zones are paramount. The TIMS engineering team uses 3D modeling to create an optimized layout that balances all these factors for your specific facility.