In a data-driven world, process control is paramount. A TIMS compressor electrophoresis line provides you with complete command and visibility over your entire coating operation. Our advanced PLC systems continuously monitor and log critical data points, including bath temperatures, pH levels, rectifier voltage and amperage, and oven temperatures. This information is displayed on an intuitive HMI, allowing your operators to maintain optimal conditions and providing your quality control team with a verifiable record of a successful coating run for every batch. This level of intelligent control is what separates a truly industrial-grade compressor electrophoresis line from a basic system.
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PROFESSIONAL MANUFACTURER OF HIGH-END ENAMEL.COATING AND AUTOMATION EQUIPMENT
TIMS Group Company was firstly founded in 2003 in Shenzhen City. It is a professional company engaged in the research and development, design, production, installation, commissioning, sales, after-sales service, and technical consulting of automated, information-based, greening energy saving and intelligent enamel spraying, high-temperature enamel firing equipment, dust-free painting, powder coating, electrophoresis and other coating equipment, logistics and conveying equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise of Guangdong Province, contract abiding and trustworthy enterprise of Guangdong Province, specialized, refined, special and new small and medium-sized enterprise of Guangdong Province, innovative small and medium-sized enterprise of Guangdong Province, gazelle enterprise of Dongguan City, member unit of China Household Electrical Appliances Association, and member of the Enamel Technical Committee of the National Standardization Technical Committee for Metal and Non metal Coatings.
If you are looking to reduce labor costs and improve the consistency of your finishing process, automation is the key. TIMS specializes in engineering a fully automated compressor electrophoresis line. We can design the system with robotic loading and unloading, eliminating the need for manual handling of heavy parts. The entire multi-stage process—from pre-treatment and e-coating to rinsing and curing—is managed by a central PLC, operating as a continuous, synchronized system without the need for operator intervention at each stage. A TIMS automated compressor electrophoresis line allows you to run a highly productive, 'lights-out' operation with minimal labor and maximum quality control.
Investing in an e-coating line is a major strategic decision, and you need a partner with proven, specialized expertise. General fabricators may not understand the complex electrochemical and chemical processes involved. TIMS is a recognized leader in the coating industry, with over 20 years of experience focused specifically on designing and building systems like the compressor electrophoresis line. As a vice chairman unit of the China Enamel Industry Association and a National High-Tech Enterprise, we have the credentials, the project portfolio, and the deep engineering knowledge to be your trusted partner. We ensure your compressor electrophoresis line is not just built, but engineered for long-term success.
Overspray from conventional painting can mean that 50% or more of your expensive coating material ends up as waste. This is a major drain on profitability. The alternative is the highly efficient, closed-loop system of an e-coating line. A compressor electrophoresis line from TIMS is designed for maximum resource efficiency. The parts are dipped directly into the coating, and any material that doesn't adhere is kept within the tank. Integrated ultrafiltration systems then recycle this material back into the process. The result is a material utilization rate that consistently exceeds 95%, drastically cutting your paint consumption and waste disposal costs, leading to a rapid return on investment.
Many manufacturers believe they lack the necessary floor space to install a complete e-coating system. At TIMS, our expert engineers view this as a challenge to be solved with clever design. We specialize in creating compact-footprint layouts for our compressor electrophoresis line systems. By using techniques like U-shaped configurations, vertical pre-treatment tanks, or placing curing ovens on an elevated mezzanine, we can fit a complete, high-capacity line into a surprisingly small area. Don't let perceived space constraints hold you back. Consult with TIMS to see how a custom-designed compressor electrophoresis line can be a perfect fit for your facility.
The automatic spray painting production line has greatly improved our coating consistency. The robotic system ensures precision and saves a lot of labor costs.
We have been running the enamel production line for over a year. It is stable, reliable, and the coating quality is excellent. Highly recommend for water heater tank manufacturing.
The electrophoresis production line for compressors delivers strong anti-corrosion coating and reduces rework rates. Very satisfied with both the equipment and technical support.
This powder spraying line integrates pre-treatment and coating seamlessly. It improved our efficiency by nearly 30% and the finished shells look flawless.
Great investment! The automated production line not only increased our output but also helped us meet environmental standards with lower emissions and less paint waste.
Absolutely. A key part of the service from an expert manufacturer like TIMS is the custom design and layout of the system. A well-designed compressor electrophoresis line is engineered to integrate seamlessly into your existing workflow, matching your production speed and fitting within your available factory footprint to create a smooth, continuous flow of production.
In a compressor electrophoresis line, the terms refer to the polarity of the part being coated. While both exist, the cathodic process (where the part is the cathode) is the universal standard for high-durability applications like compressors. Cathodic e-coating provides significantly superior corrosion and chemical resistance, which is why it is the exclusive focus for high-performance systems.
Yes, it is one of the most environmentally responsible coating methods available. The compressor electrophoresis line uses water-based paints with extremely low levels of Volatile Organic Compounds (VOCs). The process is highly efficient with a closed-loop system that recycles unused coating, leading to minimal waste and a cleaner, safer manufacturing environment.
The primary benefit of a compressor electrophoresis line is superior corrosion protection, often exceeding 1,000 hours in salt spray tests. Other key advantages include a precisely uniform coating thickness (even on sharp edges), high material utilization (over 95%), a very low environmental impact due to water-based coatings, and the ability to fully automate the process for high-volume production.
Compressors have complex shapes with many welds, seams, and edges that are impossible to cover consistently with a spray gun. A dedicated compressor electrophoresis line is essential because its immersion process guarantees 100% coverage. The electric field drives the coating into every crevice, providing a complete, seamless barrier against corrosion, which is the number one cause of premature compressor failure.
A compressor electrophoresis line is a highly automated industrial system that applies a protective coating through a process called electrodeposition or "e-coating." The compressor shell is submerged in a bath of water-based coating particles. An electric current is then applied, causing the particles to migrate and deposit onto the part, forming a perfectly uniform, tightly bonded film over the entire surface, which is then cured in an oven.