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PROFESSIONAL MANUFACTURER OF HIGH-END ENAMEL.COATING AND AUTOMATION EQUIPMENT
TIMS Group Company was firstly founded in 2003 in Shenzhen City. It is a professional company engaged in the research and development, design, production, installation, commissioning, sales, after-sales service, and technical consulting of automated, information-based, greening energy saving and intelligent enamel spraying, high-temperature enamel firing equipment, dust-free painting, powder coating, electrophoresis and other coating equipment, logistics and conveying equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise of Guangdong Province, contract abiding and trustworthy enterprise of Guangdong Province, specialized, refined, special and new small and medium-sized enterprise of Guangdong Province, innovative small and medium-sized enterprise of Guangdong Province, gazelle enterprise of Dongguan City, member unit of China Household Electrical Appliances Association, and member of the Enamel Technical Committee of the National Standardization Technical Committee for Metal and Non metal Coatings.
How to Calculate the ROI of a New Production Line
water heater enamel production line is calculated by looking at several factors. The most significant is the reduction in warranty claims. Calculate the annual cost of your current field failures (parts + labor) and apply a drastic reduction (e.g., 80-90%). Next, factor in operational efficiencies: reduced energy consumption from a modern furnace, lower labor costs from automation, and higher throughput. Finally, consider the market advantage. A higher quality, more durable product from a new water heater enamel production line
What are the Key Components of a Water Heater Enamel Line?
water heater enamel production line is a complex system of integrated equipment. The key components are: 1. A conveyor system with custom tooling to hold and rotate tanks. 2. A multi-stage pretreatment tunnel with tilting stations for draining. 3. A climate-controlled application booth with robotic lances (for wet) or specialized powder applicators (for dry). 4. A drying oven (for wet applications). 5. The critical high-temperature enamel furnace, designed for heating hollow cylinders. 6. A cooling tunnel. 7. A central PLC-based control system to synchronize and manage the entire water heater enamel production line
The Future: Smart Sensors Inside the Tank Lining Process
water heater enamel production line is about data and process verification. At TIMS COATING, we are working on integrating advanced sensors to provide even greater quality assurance. Imagine non-contact sensors that can measure the thickness of the wet enamel film inside the tank in real-time, allowing the robot to make micro-adjustments on the fly. Imagine thermal imaging systems that monitor the tank as it exits the furnace to verify a uniform cure. This move toward a "smart" water heater enamel production line
The Importance of Pretreatment and Draining
water heater enamel production line, the pretreatment stage is uniquely challenging. Unlike flat parts, the chemicals must fully coat and then fully drain from the inside of a hollow tank. Any trapped liquid ("puddling") can ruin the finish. At TIMS COATING, we solve this by designing our conveyor systems with integrated, programmable tilting and rotating mechanisms. As the tank exits each pretreatment stage, it is automatically tilted at a steep angle and rotated to ensure every last drop of chemical or rinse water drains out. This meticulous attention to the draining process is a critical, behind-the-scenes detail that is essential for a successful water heater enamel production line
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Frequently Asked Question
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A water heater enamel production line uses a specialized "glass lining" enamel. It is a specific formulation of porcelain enamel designed to withstand constant immersion in hot water and to have a coefficient of thermal expansion that closely matches the steel tank, allowing it to flex without cracking over thousands of heating cycles.
Achieving 100% interior coverage is the primary challenge. A TIMS COATING water heater enamel production line uses specialized application methods. For wet application, a lance enters the tank and sprays the enamel slip while the tank rotates. For dry powder application, a specialized gun fluidizes the powder and "pours" it into the tank, which is then tilted and rotated to ensure the powder electrostatically adheres to all interior surfaces.
The most common failure is corrosion caused by a microscopic "pinhole" or holiday in the enamel lining, which is a process defect. This is why a high-quality water heater enamel production line is so critical. By ensuring meticulous pretreatment and a flawless application process, we eliminate these pinholes, which are the primary cause of premature tank failure and warranty claims.
The furnace is a critical stage of the water heater enamel production line. It must heat the entire cylindrical tank to a uniform temperature of around 850°C (1560°F). This melts the glass particles and fuses them to the steel, creating the final impervious glass lining. Our furnaces are specially designed to heat these hollow forms evenly to prevent defects.
Yes. We engineer every water heater enamel production line for the specific range of tanks our client produces. The conveyor system, the application lances or robots, and the furnace profile are all designed to be flexible, often using automated recipe systems to handle different tank diameters and heights seamlessly.
A longer warranty is a direct result of a more durable product. By creating a flawless, pinhole-free, and powerfully bonded enamel lining, a TIMS COATING water heater enamel production line creates a tank that is highly resistant to corrosion. This significantly extends the service life of the water heater, giving manufacturers the confidence to offer extended warranties (e.g., 8, 10, or 12 years) as a key competitive advantage.
Our updates and blog posts
More Than a Machine: What 22 Years in the Trenches Taught Me About a High-Performance Automation Coating Production Line
Drawing on 22 years of hands-on industry experience, this article reveals the crucial difference between a simple automated setup and a truly intelligent automation coating production line. It argues that genuine ROI comes not just from replacing labor, but from creating a seamlessly integrated ecosystem that guarantees relentless quality, consistency, and throughput. Readers will learn how the right expert partnership moves beyond selling machinery to architecting a custom-engineered solution that drives long-term profitability and a powerful competitive advantage.
Stop Buying Coating Equipment. Start Investing in a Flawless Finish
This article challenges the conventional, spec-sheet-based approach to purchasing **coating equipment**. Drawing on 22 years of industry experience, it argues that true value lies not in individual machines but in a holistically engineered system designed to produce a flawless finish. It repositions TIMS from a supplier to a partner that engineers predictable, efficient, and high-quality coating outcomes, urging readers to invest in perfection rather than just hardware.
Specialized Enamel Equipment for Flawless Fusing | TIMS
This article positions enameling as a precise science that demands specialized, purpose-built hardware, not generic industrial machines. Citing 22 years of focused experience, it highlights the critical importance of temperature uniformity and climate control in the process. It presents TIMS as a master of **enamel equipment** engineering, offering not just machinery but the deep scientific expertise required to achieve a flawless, premium-quality enamel finish.