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PROFESSIONAL MANUFACTURER OF HIGH-END ENAMEL.COATING AND AUTOMATION EQUIPMENT
TIMS Group Company was firstly founded in 2003 in Shenzhen City. It is a professional company engaged in the research and development, design, production, installation, commissioning, sales, after-sales service, and technical consulting of automated, information-based, greening energy saving and intelligent enamel spraying, high-temperature enamel firing equipment, dust-free painting, powder coating, electrophoresis and other coating equipment, logistics and conveying equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise of Guangdong Province, contract abiding and trustworthy enterprise of Guangdong Province, specialized, refined, special and new small and medium-sized enterprise of Guangdong Province, innovative small and medium-sized enterprise of Guangdong Province, gazelle enterprise of Dongguan City, member unit of China Household Electrical Appliances Association, and member of the Enamel Technical Committee of the National Standardization Technical Committee for Metal and Non metal Coatings.
Wet Slip vs. Dry Powder Enameling for Water Heaters
water heater enamel production line, a key choice is the application method. Wet slip application is the traditional, proven method, using a robotic lance to spray a liquid enamel slurry into the rotating tank. It is highly reliable and well-understood. Dry powder application is a newer, innovative method that uses an electrostatic charge to adhere a dry enamel powder to the interior. The dry process can offer a cleaner plant environment and potentially higher transfer efficiency. TIMS COATING has deep expertise in engineering a water heater enamel production line
What are the Key Components of a Water Heater Enamel Line?
water heater enamel production line is a complex system of integrated equipment. The key components are: 1. A conveyor system with custom tooling to hold and rotate tanks. 2. A multi-stage pretreatment tunnel with tilting stations for draining. 3. A climate-controlled application booth with robotic lances (for wet) or specialized powder applicators (for dry). 4. A drying oven (for wet applications). 5. The critical high-temperature enamel furnace, designed for heating hollow cylinders. 6. A cooling tunnel. 7. A central PLC-based control system to synchronize and manage the entire water heater enamel production line
What is the Glass Lining Process for a Water Heater Tank?
water heater enamel production line
What is an Anode Rod and How Does it Relate to Enameling?
water heater enamel production line. In a perfectly enameled tank with no pinholes, the anode rod corrodes very slowly. If the enamel lining has defects, the anode rod will be consumed much more quickly as it works to protect the exposed steel. Therefore, a superior finish from a high-quality water heater enamel production line
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Frequently Asked Question
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A water heater enamel production line uses a specialized "glass lining" enamel. It is a specific formulation of porcelain enamel designed to withstand constant immersion in hot water and to have a coefficient of thermal expansion that closely matches the steel tank, allowing it to flex without cracking over thousands of heating cycles.
Achieving 100% interior coverage is the primary challenge. A TIMS COATING water heater enamel production line uses specialized application methods. For wet application, a lance enters the tank and sprays the enamel slip while the tank rotates. For dry powder application, a specialized gun fluidizes the powder and "pours" it into the tank, which is then tilted and rotated to ensure the powder electrostatically adheres to all interior surfaces.
The most common failure is corrosion caused by a microscopic "pinhole" or holiday in the enamel lining, which is a process defect. This is why a high-quality water heater enamel production line is so critical. By ensuring meticulous pretreatment and a flawless application process, we eliminate these pinholes, which are the primary cause of premature tank failure and warranty claims.
The furnace is a critical stage of the water heater enamel production line. It must heat the entire cylindrical tank to a uniform temperature of around 850°C (1560°F). This melts the glass particles and fuses them to the steel, creating the final impervious glass lining. Our furnaces are specially designed to heat these hollow forms evenly to prevent defects.
Yes. We engineer every water heater enamel production line for the specific range of tanks our client produces. The conveyor system, the application lances or robots, and the furnace profile are all designed to be flexible, often using automated recipe systems to handle different tank diameters and heights seamlessly.
A longer warranty is a direct result of a more durable product. By creating a flawless, pinhole-free, and powerfully bonded enamel lining, a TIMS COATING water heater enamel production line creates a tank that is highly resistant to corrosion. This significantly extends the service life of the water heater, giving manufacturers the confidence to offer extended warranties (e.g., 8, 10, or 12 years) as a key competitive advantage.
Our updates and blog posts
More Than a Machine: What 22 Years in the Trenches Taught Me About a High-Performance Automation Coating Production Line
Drawing on 22 years of hands-on industry experience, this article reveals the crucial difference between a simple automated setup and a truly intelligent automation coating production line. It argues that genuine ROI comes not just from replacing labor, but from creating a seamlessly integrated ecosystem that guarantees relentless quality, consistency, and throughput. Readers will learn how the right expert partnership moves beyond selling machinery to architecting a custom-engineered solution that drives long-term profitability and a powerful competitive advantage.
Stop Buying Coating Equipment. Start Investing in a Flawless Finish
This article challenges the conventional, spec-sheet-based approach to purchasing **coating equipment**. Drawing on 22 years of industry experience, it argues that true value lies not in individual machines but in a holistically engineered system designed to produce a flawless finish. It repositions TIMS from a supplier to a partner that engineers predictable, efficient, and high-quality coating outcomes, urging readers to invest in perfection rather than just hardware.
Specialized Enamel Equipment for Flawless Fusing | TIMS
This article positions enameling as a precise science that demands specialized, purpose-built hardware, not generic industrial machines. Citing 22 years of focused experience, it highlights the critical importance of temperature uniformity and climate control in the process. It presents TIMS as a master of **enamel equipment** engineering, offering not just machinery but the deep scientific expertise required to achieve a flawless, premium-quality enamel finish.