Efficiency in modern manufacturing means leveraging intelligent automation. At TIMS, we build every compressor electrophoresis line with a high degree of automation to ensure maximum productivity and quality control. We integrate robotic loading and unloading systems to handle parts safely and consistently, and our intelligent conveyors with variable frequency drives ensure a smooth, continuous flow through the entire process. The entire compressor electrophoresis line is managed by a central PLC with a user-friendly HMI, giving your team precise control over every parameter, from bath chemistry to curing temperatures. This level of automation minimizes labor costs, eliminates human error, and delivers a predictable, high-volume output of perfectly coated compressors.
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PROFESSIONAL MANUFACTURER OF HIGH-END ENAMEL.COATING AND AUTOMATION EQUIPMENT
TIMS Group Company was firstly founded in 2003 in Shenzhen City. It is a professional company engaged in the research and development, design, production, installation, commissioning, sales, after-sales service, and technical consulting of automated, information-based, greening energy saving and intelligent enamel spraying, high-temperature enamel firing equipment, dust-free painting, powder coating, electrophoresis and other coating equipment, logistics and conveying equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise of Guangdong Province, contract abiding and trustworthy enterprise of Guangdong Province, specialized, refined, special and new small and medium-sized enterprise of Guangdong Province, innovative small and medium-sized enterprise of Guangdong Province, gazelle enterprise of Dongguan City, member unit of China Household Electrical Appliances Association, and member of the Enamel Technical Committee of the National Standardization Technical Committee for Metal and Non metal Coatings.
Achieving a uniform coating thickness on a complex, three-dimensional object like a compressor is nearly impossible with manual spraying. You inevitably get runs, sags, and thin spots. The solution is the self-limiting nature of the e-coating process. On a TIMS compressor electrophoresis line, as the coating deposits onto the part, it becomes electrically insulating. This insulation effect automatically forces the current—and the coating particles—to seek out the remaining bare metal areas. The result is a perfectly even film thickness across the entire surface, every time. This is how a TIMS compressor electrophoresis line replaces guesswork with predictable, scientific precision.
If you are looking to reduce labor costs and improve the consistency of your finishing process, automation is the key. TIMS specializes in engineering a fully automated compressor electrophoresis line. We can design the system with robotic loading and unloading, eliminating the need for manual handling of heavy parts. The entire multi-stage process—from pre-treatment and e-coating to rinsing and curing—is managed by a central PLC, operating as a continuous, synchronized system without the need for operator intervention at each stage. A TIMS automated compressor electrophoresis line allows you to run a highly productive, 'lights-out' operation with minimal labor and maximum quality control.
While both are excellent coating technologies, they have different strengths. Powder coating provides a thick, durable, and decorative finish but can struggle to provide 100% coverage in recessed areas and internal cavities (the Faraday cage effect). For a functional part like a compressor, where total corrosion protection is the absolute top priority, e-coating is superior. The immersion process of a compressor electrophoresis line guarantees that every single surface, inside and out, receives a protective film. At TIMS, we are experts in all coating technologies and can provide an honest consultation, but for the ultimate defense against corrosion on compressors, a compressor electrophoresis line is the undisputed champion.
If you are facing pressure to reduce Volatile Organic Compound (VOC) emissions and improve workplace air quality, your solvent-based spray system is the primary target. The most effective way to solve this is by switching to a fundamentally cleaner technology. A compressor electrophoresis line from TIMS uses advanced, water-based coatings that contain virtually zero VOCs. This not only makes it easy to comply with the strictest environmental regulations but also eliminates the need for costly solvent abatement equipment and reduces fire hazards in your plant. By investing in a TIMS compressor electrophoresis line, you are adopting a technology that is both superior in performance and environmentally responsible.
The automatic spray painting production line has greatly improved our coating consistency. The robotic system ensures precision and saves a lot of labor costs.
We have been running the enamel production line for over a year. It is stable, reliable, and the coating quality is excellent. Highly recommend for water heater tank manufacturing.
The electrophoresis production line for compressors delivers strong anti-corrosion coating and reduces rework rates. Very satisfied with both the equipment and technical support.
This powder spraying line integrates pre-treatment and coating seamlessly. It improved our efficiency by nearly 30% and the finished shells look flawless.
Great investment! The automated production line not only increased our output but also helped us meet environmental standards with lower emissions and less paint waste.
Absolutely. A key part of the service from an expert manufacturer like TIMS is the custom design and layout of the system. A well-designed compressor electrophoresis line is engineered to integrate seamlessly into your existing workflow, matching your production speed and fitting within your available factory footprint to create a smooth, continuous flow of production.
In a compressor electrophoresis line, the terms refer to the polarity of the part being coated. While both exist, the cathodic process (where the part is the cathode) is the universal standard for high-durability applications like compressors. Cathodic e-coating provides significantly superior corrosion and chemical resistance, which is why it is the exclusive focus for high-performance systems.
Yes, it is one of the most environmentally responsible coating methods available. The compressor electrophoresis line uses water-based paints with extremely low levels of Volatile Organic Compounds (VOCs). The process is highly efficient with a closed-loop system that recycles unused coating, leading to minimal waste and a cleaner, safer manufacturing environment.
The primary benefit of a compressor electrophoresis line is superior corrosion protection, often exceeding 1,000 hours in salt spray tests. Other key advantages include a precisely uniform coating thickness (even on sharp edges), high material utilization (over 95%), a very low environmental impact due to water-based coatings, and the ability to fully automate the process for high-volume production.
Compressors have complex shapes with many welds, seams, and edges that are impossible to cover consistently with a spray gun. A dedicated compressor electrophoresis line is essential because its immersion process guarantees 100% coverage. The electric field drives the coating into every crevice, providing a complete, seamless barrier against corrosion, which is the number one cause of premature compressor failure.
A compressor electrophoresis line is a highly automated industrial system that applies a protective coating through a process called electrodeposition or "e-coating." The compressor shell is submerged in a bath of water-based coating particles. An electric current is then applied, causing the particles to migrate and deposit onto the part, forming a perfectly uniform, tightly bonded film over the entire surface, which is then cured in an oven.