2003

Enterprise Establishment

22

Experiences

180

Employees

115000

Cover An Area

5800

Registered Capital

120

Patents

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PROFESSIONAL MANUFACTURER OF HIGH-END ENAMEL.COATING AND AUTOMATION EQUIPMENT

          TIMS Group Company was firstly founded in 2003 in Shenzhen City. It is a professional company engaged in the research and development, design, production, installation, commissioning, sales, after-sales service, and technical consulting of automated, information-based, greening energy saving and intelligent enamel spraying, high-temperature enamel firing equipment, dust-free painting, powder coating, electrophoresis and other coating equipment, logistics and conveying equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise of Guangdong Province, contract abiding and trustworthy enterprise of Guangdong Province, specialized, refined, special and new small and medium-sized enterprise of Guangdong Province, innovative small and medium-sized enterprise of Guangdong Province, gazelle enterprise of Dongguan City, member unit of China Household Electrical Appliances Association, and member of the Enamel Technical Committee of the National Standardization Technical Committee for Metal and Non metal Coatings.

         

 

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What to Look for in an Oven Enamel Production Line?

When investing in an oven enamel production line, there are critical features to demand. 1. A Two-Coat, Two-Fire System: Insist on a line designed for both a ground coat and a cover coat for maximum durability. 2. Robotic Application: Look for advanced robotic systems with lance-movers capable of reaching all interior corners of the cavity. 3. High-Performance Furnace: The furnace must guarantee exceptional temperature uniformity (±5°C) for a consistent cure. 4. Integrated Process Control: Demand a single, centralized control system that synchronizes the entire line. 5. Turnkey Provider: Choose a partner like TIMS COATING who can design, build, and commission the entire oven enamel production line as a single, integrated project.

The Importance of Edge Coverage on Oven Racks and Cavities

Sharp edges and rack-support embossments inside an oven cavity are common points of failure for corrosion. A simple spray process often leaves these edges with a very thin, vulnerable layer of coating. A modern oven enamel production line solves this problem using electrostatic applicators. As the enamel is sprayed, the electrically charged particles are naturally drawn to the nearest grounded metal surface, which includes sharp edges. This "wrap-around" effect causes a thicker, more protective layer of enamel to build up on the edges. A well-engineered oven enamel production line from TIMS is designed to maximize this effect, ensuring even the most difficult areas of the cavity are fully protected.

How to Prevent Enamel Chipping Inside an Oven

Enamel chipping inside an oven is a serious quality failure, usually caused by poor adhesion that cannot withstand the stress of constant heat cycling. This is prevented with a high-quality oven enamel production line that perfects two key stages. First is meticulous pretreatment. A rigorous cleaning and etching process creates a microscopic anchor profile for the enamel to grip. The second is the application of a dedicated ground coat. This special layer acts as a flexible, high-adhesion interface between the steel and the top coat. A TIMS COATING oven enamel production line ensures both of these foundational steps are perfectly controlled, creating a powerful, lasting bond that eliminates chipping.

Pyrolytic (Self-Cleaning) vs. Standard Enamel

A pyrolytic or "self-cleaning" oven requires an extremely durable enamel that can withstand temperatures of 500°C (930°F) to burn off food soils. A standard enamel would fail under these conditions. The difference is created on the oven enamel production line. Both types use a similar process, but the pyrolytic version uses a specially formulated enamel frit with a higher temperature resistance. Furthermore, the quality control on the line must be even more stringent, as any microscopic flaw in the finish could become a failure point during the intense self-cleaning cycle. A TIMS COATING oven enamel production line has the process control required to produce high-quality pyrolytic finishes reliably.

What users say about TIMS COATING

The automatic spray painting production line has greatly improved our coating consistency. The robotic system ensures precision and saves a lot of labor costs.

David Chen

We have been running the enamel production line for over a year. It is stable, reliable, and the coating quality is excellent. Highly recommend for water heater tank manufacturing.

Michael Rodriguez

The electrophoresis production line for compressors delivers strong anti-corrosion coating and reduces rework rates. Very satisfied with both the equipment and technical support.

Sarah Johnson

This powder spraying line integrates pre-treatment and coating seamlessly. It improved our efficiency by nearly 30% and the finished shells look flawless.

Kenji Nakamura

Great investment! The automated production line not only increased our output but also helped us meet environmental standards with lower emissions and less paint waste.

Ahmed Hassan

Do you have any questions?

What type of enamel is used for an oven enamel production line?

<p>Oven cavities require a highly specialized, high-temperature porcelain enamel. An oven enamel production line typically uses a two-coat system: a cobalt-based ground coat for a powerful bond to the steel, and a cover coat specially formulated for heat resistance, chemical inertness (food safety), and specific surface properties like being easy to clean (oleophobic).</p>

How does the line ensure the finish is food-safe?

<p>The porcelain enamel applied on a TIMS COATING oven enamel production line is fundamentally food-safe. It is a form of glass that is fused to the steel, creating an inert, non-porous, and inorganic surface. It contains no VOCs and will not leach any chemicals into food, even at high temperatures, easily meeting all global food-grade standards.</p>

Can the same line handle both oven cavities and exterior panels?

<p>Yes. A well-designed oven enamel production line is engineered for flexibility. We design custom tooling and conveyor systems that can handle a variety of parts, from deep-drawn oven cavities to flat side panels or doors. The robotic application programs and furnace firing curves can be adjusted to ensure optimal results for each specific component.</p>

How is an easy-to-clean or "self-cleaning" surface achieved?

<p>The easy-to-clean property is a feature of the enamel's formulation and the quality of the application. A specialized oven enamel production line applies a very smooth, low-porosity cover coat. Some formulations are pyrolytic, meaning they can withstand the extreme heat of a self-cleaning cycle which carbonizes food soils. Others are catalytic, containing materials that help oxidize soils at normal cooking temperatures.</p>

How does an oven enamel production line prevent chipping from heat cycling?

<p>Preventing chipping is all about the quality of the bond between the enamel and the steel. A TIMS COATING oven enamel production line uses a rigorous, multi-stage pretreatment process to create a perfect surface for adhesion. The application of a dedicated ground coat is also critical. This combination creates a powerful, flexible bond that can withstand the constant expansion and contraction of the oven cavity over thousands of heating cycles.</p>

What is the average throughput of an oven enamel production line?

<p>The throughput, or jobs per hour (JPH), of an oven enamel production line is custom-engineered to the client's needs. A high-volume line for a major appliance manufacturer can be designed to produce hundreds of oven cavities per hour, while a more modest line can be designed for smaller-scale production. The entire line, from pretreatment to the furnace, is balanced to achieve the target production rate.</p>

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