2003

Enterprise Establishment

22

Experiences

180

Employees

115000

Cover An Area

5800

Registered Capital

120

Patents

We Have The Best Solutions for Your Business

PROFESSIONAL MANUFACTURER OF HIGH-END ENAMEL.COATING AND AUTOMATION EQUIPMENT

          TIMS Group Company was firstly founded in 2003 in Shenzhen City. It is a professional company engaged in the research and development, design, production, installation, commissioning, sales, after-sales service, and technical consulting of automated, information-based, greening energy saving and intelligent enamel spraying, high-temperature enamel firing equipment, dust-free painting, powder coating, electrophoresis and other coating equipment, logistics and conveying equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise of Guangdong Province, contract abiding and trustworthy enterprise of Guangdong Province, specialized, refined, special and new small and medium-sized enterprise of Guangdong Province, innovative small and medium-sized enterprise of Guangdong Province, gazelle enterprise of Dongguan City, member unit of China Household Electrical Appliances Association, and member of the Enamel Technical Committee of the National Standardization Technical Committee for Metal and Non metal Coatings.

         

 

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Enamel Production Line for Cookware Manufacturing

A high-volume enamel production line for cookware must be designed for both quality and speed. The conveyor system needs custom tooling to hold various pot and pan shapes securely. The application stage often requires sophisticated robotic spray systems to apply a uniform coating inside and out, sometimes creating complex gradient color effects. The furnace must be designed to handle the heavy thermal mass of cast iron or thick-gauge steel, ensuring a perfect, even cure. A TIMS enamel production line for cookware is a specialized system engineered to produce a beautiful, food-safe, and incredibly durable finish at the demanding pace of the consumer goods market.

The Future: A Fully "Smart" Enamel Production Line

The future of the enamel production line is a fully "smart," data-driven system. We are moving beyond simple automation to Industry 4.0 integration. Imagine a line where a vision system identifies a part, and the line automatically pulls the correct robotic spray program and furnace firing curve from a database. Imagine sensors that not only monitor temperatures but also use predictive analytics to alert you that a heating element is likely to fail next week. This is the future TIMS is building. A smart enamel production line will be self-optimizing, providing real-time feedback to improve efficiency and quality, transforming it from a simple manufacturing process into an intelligent, data-generating asset.

What are the Stages of an Enamel Production Line?

A complete enamel production line is a multi-stage, continuous process. It begins with 1. Pretreatment: A series of cleaning and chemical etching tanks to prepare the metal surface. 2. Application: A station, often a climate-controlled booth, where the liquid (slip) or dry (powder) enamel is applied. 3. Drying: A low-temperature oven to remove moisture from a wet application. 4. Firing: The critical high-temperature furnace (750-850°C) where the enamel fuses to the steel. 5. Cooling: A controlled cooling tunnel to prevent thermal shock. A sophisticated conveyor system is the backbone that moves parts from one stage to the next in a seamless, synchronized flow.

Understanding the Role of the Conveyor System

The conveyor is the foundational backbone of a continuous enamel production line. It's more than just a chain; it's a precision transport system. It must be made from high-temperature alloys to survive thousands of trips through the 850°C furnace. Its speed must be precisely controlled and synchronized with the application and firing stages. Most importantly, the custom tooling and racking that holds the parts must be designed to prevent swinging, provide proper drainage, and expose all surfaces for coating, all while minimizing the contact points (or "witness marks") on the finished product. The expert design of the conveyor system is a critical, often underestimated, part of a successful enamel production line.

What users say about TIMS COATING

The automatic spray painting production line has greatly improved our coating consistency. The robotic system ensures precision and saves a lot of labor costs.

David Chen

We have been running the enamel production line for over a year. It is stable, reliable, and the coating quality is excellent. Highly recommend for water heater tank manufacturing.

Michael Rodriguez

The electrophoresis production line for compressors delivers strong anti-corrosion coating and reduces rework rates. Very satisfied with both the equipment and technical support.

Sarah Johnson

This powder spraying line integrates pre-treatment and coating seamlessly. It improved our efficiency by nearly 30% and the finished shells look flawless.

Kenji Nakamura

Great investment! The automated production line not only increased our output but also helped us meet environmental standards with lower emissions and less paint waste.

Ahmed Hassan

Do you have any questions?

What are the main stages of a complete enamel production line?

<p>A complete enamel production line consists of several integrated zones: a multi-stage pretreatment section (for cleaning and etching), a climate-controlled application area (for wet or dry enamel application), a drying oven, the critical high-temperature enamel furnace, and a cooling section. A sophisticated conveyor system is the backbone that transports parts seamlessly through every stage.</p>

How long does it take to install a turnkey enamel production line?

<p>The timeline for installing a turnkey enamel production line depends on its size and complexity, but it is a major project that typically takes several months from design approval to final commissioning. TIMS provides a dedicated project management team to ensure the process is smooth, transparent, and completed on schedule.</p>

What level of automation can be expected on a modern line?

<p>A modern enamel production line from TIMS is highly automated. We automate the chemical monitoring in the pretreatment tanks, the application process with robotics for consistency, and the entire temperature control and conveyor speed of the furnace. This high level of automation is key to ensuring a repeatable, high-quality process 24/7.</p>

Can an enamel production line be customized for my specific products?

<p>Yes, customization is essential. We never offer a one-size-fits-all solution. Every enamel production line we build is custom-engineered around your specific products, whether they are small cookware items, large BBQ grills, or flat architectural panels. We design the conveyor, application system, and furnace to be perfectly optimized for your needs.</p>

What is a "turnkey" solution?

<p>A turnkey enamel production line means that TIMS takes on full responsibility for the entire project as a single point of contact. This includes the initial process design, engineering, fabrication, installation, system integration, commissioning, and operator training. It simplifies the process for you and guarantees that all components work together seamlessly from day one.</p>

How does an integrated line improve efficiency over separate components?

<p>An integrated enamel production line eliminates bottlenecks. When one company engineers the entire system, the conveyor speed, application rate, and furnace capacity are all perfectly balanced. This creates a smooth, continuous flow, maximizing throughput and efficiency in a way that is nearly impossible to achieve when assembling a line from multiple different vendors.</p>

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