2003

Enterprise Establishment

22

Experiences

180

Employees

115000

Cover An Area

5800

Registered Capital

120

Patents

We Have The Best Solutions for Your Business

PROFESSIONAL MANUFACTURER OF HIGH-END ENAMEL.COATING AND AUTOMATION EQUIPMENT

          TIMS Group Company was firstly founded in 2003 in Shenzhen City. It is a professional company engaged in the research and development, design, production, installation, commissioning, sales, after-sales service, and technical consulting of automated, information-based, greening energy saving and intelligent enamel spraying, high-temperature enamel firing equipment, dust-free painting, powder coating, electrophoresis and other coating equipment, logistics and conveying equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise of Guangdong Province, contract abiding and trustworthy enterprise of Guangdong Province, specialized, refined, special and new small and medium-sized enterprise of Guangdong Province, innovative small and medium-sized enterprise of Guangdong Province, gazelle enterprise of Dongguan City, member unit of China Household Electrical Appliances Association, and member of the Enamel Technical Committee of the National Standardization Technical Committee for Metal and Non metal Coatings.

         

 

Read More

"A Thicker Enamel Coat is a Better Coat"

This is a common misconception. A thicker enamel coat is not necessarily better and can actually be worse. If the enamel is applied too thickly on an oven enamel production line, it can create its own internal stresses during firing and cooling, making it more prone to chipping and cracking under thermal shock. The goal is not thickness, but uniformity at the optimal thickness. A high-performance oven enamel production line from TIMS uses robotic applicators and precise process controls to apply the enamel at the exact thickness specified by the frit manufacturer (often surprisingly thin) to achieve the perfect balance of flexibility and durability.

Pyrolytic (Self-Cleaning) vs. Standard Enamel

A pyrolytic or "self-cleaning" oven requires an extremely durable enamel that can withstand temperatures of 500°C (930°F) to burn off food soils. A standard enamel would fail under these conditions. The difference is created on the oven enamel production line. Both types use a similar process, but the pyrolytic version uses a specially formulated enamel frit with a higher temperature resistance. Furthermore, the quality control on the line must be even more stringent, as any microscopic flaw in the finish could become a failure point during the intense self-cleaning cycle. A TIMS COATING oven enamel production line has the process control required to produce high-quality pyrolytic finishes reliably.

The Future: Enamel Finishes with Active Properties

The future of the oven enamel production line lies in creating finishes with "active" properties. We are moving beyond just passive resistance to heat and chemicals. The next generation of enamel cover coats, which we are already working to apply, have enhanced functionalities. This includes catalytic enamels, which contain embedded catalysts that actively help to break down food soils at normal cooking temperatures. It also includes enamel formulations with enhanced hydrophobic and oleophobic properties, making them actively repel water and oil, thus even easier to clean. The oven enamel production line of the future, engineered by TIMS COATING, will be a high-tech system designed to apply these advanced, active materials with precision.

Conveyor and Tooling Design for Oven Cavities

The conveyor and tooling are unsung heroes of the oven enamel production line. An oven cavity is a large, awkward, three-dimensional part that must be held securely and oriented correctly throughout the entire process. The custom tooling designed by TIMS COATING must hold the cavity firmly without leaving significant "witness marks" on the finished product. It must also orient the cavity to allow for proper drainage in the pretreatment section and optimal access for the robotic sprayers. Finally, the tooling itself must be made of high-temperature alloys to withstand thousands of trips through the 850°C furnace. The expert design of this tooling is a critical part of a successful oven enamel production line.

What users say about TIMS COATING

The automatic spray painting production line has greatly improved our coating consistency. The robotic system ensures precision and saves a lot of labor costs.

David Chen

We have been running the enamel production line for over a year. It is stable, reliable, and the coating quality is excellent. Highly recommend for water heater tank manufacturing.

Michael Rodriguez

The electrophoresis production line for compressors delivers strong anti-corrosion coating and reduces rework rates. Very satisfied with both the equipment and technical support.

Sarah Johnson

This powder spraying line integrates pre-treatment and coating seamlessly. It improved our efficiency by nearly 30% and the finished shells look flawless.

Kenji Nakamura

Great investment! The automated production line not only increased our output but also helped us meet environmental standards with lower emissions and less paint waste.

Ahmed Hassan

Do you have any questions?

What type of enamel is used for an oven enamel production line?

<p>Oven cavities require a highly specialized, high-temperature porcelain enamel. An oven enamel production line typically uses a two-coat system: a cobalt-based ground coat for a powerful bond to the steel, and a cover coat specially formulated for heat resistance, chemical inertness (food safety), and specific surface properties like being easy to clean (oleophobic).</p>

How does the line ensure the finish is food-safe?

<p>The porcelain enamel applied on a TIMS COATING oven enamel production line is fundamentally food-safe. It is a form of glass that is fused to the steel, creating an inert, non-porous, and inorganic surface. It contains no VOCs and will not leach any chemicals into food, even at high temperatures, easily meeting all global food-grade standards.</p>

Can the same line handle both oven cavities and exterior panels?

<p>Yes. A well-designed oven enamel production line is engineered for flexibility. We design custom tooling and conveyor systems that can handle a variety of parts, from deep-drawn oven cavities to flat side panels or doors. The robotic application programs and furnace firing curves can be adjusted to ensure optimal results for each specific component.</p>

How is an easy-to-clean or "self-cleaning" surface achieved?

<p>The easy-to-clean property is a feature of the enamel's formulation and the quality of the application. A specialized oven enamel production line applies a very smooth, low-porosity cover coat. Some formulations are pyrolytic, meaning they can withstand the extreme heat of a self-cleaning cycle which carbonizes food soils. Others are catalytic, containing materials that help oxidize soils at normal cooking temperatures.</p>

How does an oven enamel production line prevent chipping from heat cycling?

<p>Preventing chipping is all about the quality of the bond between the enamel and the steel. A TIMS COATING oven enamel production line uses a rigorous, multi-stage pretreatment process to create a perfect surface for adhesion. The application of a dedicated ground coat is also critical. This combination creates a powerful, flexible bond that can withstand the constant expansion and contraction of the oven cavity over thousands of heating cycles.</p>

What is the average throughput of an oven enamel production line?

<p>The throughput, or jobs per hour (JPH), of an oven enamel production line is custom-engineered to the client's needs. A high-volume line for a major appliance manufacturer can be designed to produce hundreds of oven cavities per hour, while a more modest line can be designed for smaller-scale production. The entire line, from pretreatment to the furnace, is balanced to achieve the target production rate.</p>

Don't hesitate to contact with us