2003

Enterprise Establishment

22

Experiences

180

Employees

115000

Cover An Area

5800

Registered Capital

120

Patents

We Have The Best Solutions for Your Business

PROFESSIONAL MANUFACTURER OF HIGH-END ENAMEL.COATING AND AUTOMATION EQUIPMENT

          TIMS Group Company was firstly founded in 2003 in Shenzhen City. It is a professional company engaged in the research and development, design, production, installation, commissioning, sales, after-sales service, and technical consulting of automated, information-based, greening energy saving and intelligent enamel spraying, high-temperature enamel firing equipment, dust-free painting, powder coating, electrophoresis and other coating equipment, logistics and conveying equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise of Guangdong Province, contract abiding and trustworthy enterprise of Guangdong Province, specialized, refined, special and new small and medium-sized enterprise of Guangdong Province, innovative small and medium-sized enterprise of Guangdong Province, gazelle enterprise of Dongguan City, member unit of China Household Electrical Appliances Association, and member of the Enamel Technical Committee of the National Standardization Technical Committee for Metal and Non metal Coatings.

         

 

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What is "Drag-Out" and How Do You Minimize It?

"Drag-out" is a term used in an electrophoresis production line to describe the liquid paint that clings to a part as it exits the main E-coat tank. This represents a significant loss of expensive paint material if not managed properly. A TIMS line minimizes and recovers drag-out in several ways. First, we design part racking and tilting mechanisms to help the paint drain back into the tank. Second, the part immediately enters a series of post-rinse tanks. These rinses wash off the remaining drag-out. This rinse water is then sent to an ultrafiltration system that separates the paint solids and returns them to the main tank, creating a closed-loop system that ensures nearly 100% of the paint is utilized.

What is the Process Flow of an Electrophoresis Production Line?

The process flow of an electrophoresis production line is a highly controlled, sequential journey. It begins with loading parts onto a conveyor system. The parts then enter a multi-stage pretreatment tunnel, where they are sprayed or dipped in a series of cleaning, rinsing, and conversion coating tanks. After pretreatment, they enter the main E-coat tank, where they are submerged and electrically charged to deposit the paint. Following deposition, the parts go through several post-rinse stages to recover excess paint and ensure a clean surface. Finally, they travel through a large curing oven, where the coating is baked at high temperatures to cross-link and harden into its final durable film, before being unloaded from the line.

"All E-Coat Lines Produce the Same Quality"

This is a common and dangerous myth. The final quality of a part is directly dependent on the engineering and process control capabilities of the electrophoresis production line. A lower-cost line might have inconsistent heating in its oven, poor circulation in its E-coat tank, or manual chemical dosing, all of which lead to variations in finish quality and durability. A high-performance line from TIMS features intelligent sensor feedback, automated process control, and advanced designs for components like anode cells and curing ovens. It is this commitment to precision engineering that ensures a TIMS electrophoresis production line delivers a consistently superior finish with maximum uptime and reliability.

Key Factors in Designing an Electrophoresis Production Line Layout

Designing the layout for an electrophoresis production line is a critical step. The first factor is the process flow—the layout must logically follow the sequence of pretreatment, coating, and curing. The second is part size and geometry, which dictates the size of the tanks, the turning radius of the conveyor, and the oven profile. The third factor is throughput, which determines the overall length and speed of the line. Another key consideration is maintenance access, ensuring there is adequate space around all major equipment. Finally, operator ergonomics and safety for loading/unloading zones are paramount. The TIMS engineering team uses 3D modeling to create an optimized layout that balances all these factors for your specific facility.

What users say about TIMS COATING

The automatic spray painting production line has greatly improved our coating consistency. The robotic system ensures precision and saves a lot of labor costs.

David Chen

We have been running the enamel production line for over a year. It is stable, reliable, and the coating quality is excellent. Highly recommend for water heater tank manufacturing.

Michael Rodriguez

The electrophoresis production line for compressors delivers strong anti-corrosion coating and reduces rework rates. Very satisfied with both the equipment and technical support.

Sarah Johnson

This powder spraying line integrates pre-treatment and coating seamlessly. It improved our efficiency by nearly 30% and the finished shells look flawless.

Kenji Nakamura

Great investment! The automated production line not only increased our output but also helped us meet environmental standards with lower emissions and less paint waste.

Ahmed Hassan

Do you have any questions?

What are the main stages of an electrophoresis production line?

<p>A complete electrophoresis production line is comprised of four main zones: 1. A multi-stage pretreatment section for cleaning and applying a conversion coating. 2. The core E-coat tank where the electrical deposition process occurs. 3. A series of post-rinse tanks that recover unused paint and prepare the part for curing. 4. A high-temperature oven to bake and cure the coating into a hard, durable film.</p>

How much factory space does an electrophoresis production line require?

<p>The footprint of an electrophoresis production line varies greatly depending on the size of the parts and the desired production rate (jobs per hour). A compact, hoist-operated "smart batch" line can be designed for smaller spaces, while a high-volume, conveyorized line for automotive bodies can be very large. TIMS specializes in creating space-efficient layouts for any facility.</p>

How long does it take to design and install a complete line?

<p>Designing and installing a custom electrophoresis production line is a major project, typically taking several months from final design approval to full commissioning. The timeline depends on the system's complexity. Our dedicated project management team works closely with clients to establish a clear timeline and ensure a smooth, on-schedule installation.</p>

Can an existing finishing line be converted into an electrophoresis production line?

<p class="md-end-block md-p md-focus"><span class="md-plain md-expand">In some cases, a "brownfield" installation is possible. While the core E-coat tank and pretreatment systems are unique, it may be possible to utilize or modify existing conveyors or curing ovens. Our engineering team can perform a thorough audit of your current facility to determine the feasibility and cost-effectiveness of converting it into an electrophoresis production line.</span></p>

What level of automation is typical for an electrophoresis production line?

<p>Modern systems are highly automated. A TIMS electrophoresis production line features automated chemical monitoring and dosing in the pretreatment tanks, computer-controlled rectifiers for the coating process, and intelligent PLCs that manage conveyor speeds, oven temperatures, and the entire workflow. This ensures process consistency, quality, and safety.</p>

What is a "turnkey" electrophoresis production line?

<p>A "turnkey" solution means that TIMS acts as your single partner responsible for the entire project. We handle the complete design, fabrication, installation, startup, and training for your electrophoresis production line. This simplifies the process for you, ensuring all components work together seamlessly and the project is delivered ready for production.</p>

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