From Raw Parts to Perfect Primer in One Continuous Flow.

Not all manufacturing facilities have the space for a massive, automotive-style E-coat system. For these applications, a compact electrophoresis production line is the ideal solution. At TIMS, we design space-efficient systems, such as programmable hoist lines. Instead of a long, continuous conveyor, a hoist system uses an overhead crane to move parts between a series of tanks arranged in a tight footprint. This "smart batch" approach provides all the process control and quality benefits of a larger line but is perfectly suited for lower volume production or facilities where floor space is at a premium. This makes the superior protection of an electrophoresis production line accessible to a wider range of manufacturers.

The most advanced finishing systems in the world often integrate multiple technologies. A state-of-the-art electrophoresis production line is frequently designed as the foundational first step in a complete "prime and topcoat" system. At TIMS, we specialize in designing fully integrated lines where parts are seamlessly transported from the E-coat curing oven directly into a powder coating or liquid spray booth for the final decorative topcoat. This integration ensures the primer is perfectly clean and ready for topcoating, leading to superior inter-coat adhesion. By designing the entire process, from E-coat primer to final topcoat, as a single, synchronized electrophoresis production line, we can deliver the ultimate in finish quality, durability, and aesthetic appeal.

The operational cost of an electrophoresis production line has several key components. The largest are typically energy (for heating tanks and the oven) and paint consumption. Other costs include water usage, chemical consumption for pretreatment, waste disposal, and labor. A well-designed, modern line from TIMS is engineered to minimize all these costs. Energy-efficient ovens, closed-loop rinse systems that reduce water use, automated chemical dosing that prevents waste, and high paint transfer efficiency all contribute to a lower total cost of ownership. When evaluating an electrophoresis production line, it's crucial to look beyond the initial purchase price and analyze these long-term operational savings.

If your current finishing process is a bottleneck, replacing it with a modern electrophoresis production line can provide a dramatic leap in efficiency. Unlike manual spray processes that are limited by operator speed, an automated E-coat line runs at a consistent, optimized pace. The process is highly repeatable, which nearly eliminates the need for time-consuming rework. Furthermore, a well-designed line from TIMS integrates all stages seamlessly, eliminating dead time between processes. Features like high-efficiency ovens and automated chemical dosing also reduce energy and material consumption, making the entire operation more cost-efficient and increasing the overall throughput of your facility.