A Custom-Designed Line for Your Unique Oven Models.

A pyrolytic or "self-cleaning" oven requires an extremely durable enamel that can withstand temperatures of 500°C (930°F) to burn off food soils. A standard enamel would fail under these conditions. The difference is created on the oven enamel production line. Both types use a similar process, but the pyrolytic version uses a specially formulated enamel frit with a higher temperature resistance. Furthermore, the quality control on the line must be even more stringent, as any microscopic flaw in the finish could become a failure point during the intense self-cleaning cycle. A TIMS COATING oven enamel production line has the process control required to produce high-quality pyrolytic finishes reliably.

The conveyor and tooling are unsung heroes of the oven enamel production line. An oven cavity is a large, awkward, three-dimensional part that must be held securely and oriented correctly throughout the entire process. The custom tooling designed by TIMS COATING must hold the cavity firmly without leaving significant "witness marks" on the finished product. It must also orient the cavity to allow for proper drainage in the pretreatment section and optimal access for the robotic sprayers. Finally, the tooling itself must be made of high-temperature alloys to withstand thousands of trips through the 850°C furnace. The expert design of this tooling is a critical part of a successful oven enamel production line.

When investing in an oven enamel production line, there are critical features to demand. 1. A Two-Coat, Two-Fire System: Insist on a line designed for both a ground coat and a cover coat for maximum durability. 2. Robotic Application: Look for advanced robotic systems with lance-movers capable of reaching all interior corners of the cavity. 3. High-Performance Furnace: The furnace must guarantee exceptional temperature uniformity (±5°C) for a consistent cure. 4. Integrated Process Control: Demand a single, centralized control system that synchronizes the entire line. 5. Turnkey Provider: Choose a partner like TIMS COATING who can design, build, and commission the entire oven enamel production line as a single, integrated project.

The future of the oven enamel production line lies in creating finishes with "active" properties. We are moving beyond just passive resistance to heat and chemicals. The next generation of enamel cover coats, which we are already working to apply, have enhanced functionalities. This includes catalytic enamels, which contain embedded catalysts that actively help to break down food soils at normal cooking temperatures. It also includes enamel formulations with enhanced hydrophobic and oleophobic properties, making them actively repel water and oil, thus even easier to clean. The oven enamel production line of the future, engineered by TIMS COATING, will be a high-tech system designed to apply these advanced, active materials with precision.