From Raw Parts to Perfect Primer in One Continuous Flow.

The most advanced finishing systems in the world often integrate multiple technologies. A state-of-the-art electrophoresis production line is frequently designed as the foundational first step in a complete "prime and topcoat" system. At TIMS, we specialize in designing fully integrated lines where parts are seamlessly transported from the E-coat curing oven directly into a powder coating or liquid spray booth for the final decorative topcoat. This integration ensures the primer is perfectly clean and ready for topcoating, leading to superior inter-coat adhesion. By designing the entire process, from E-coat primer to final topcoat, as a single, synchronized electrophoresis production line, we can deliver the ultimate in finish quality, durability, and aesthetic appeal.

The curing oven is the final and critical stage of an electrophoresis production line. Its function is to bake the applied E-coat film, causing the epoxy or acrylic resins to cross-link and form a hard, durable, and corrosion-resistant surface. This requires precise temperature control. If the part is under-cured, the finish will be soft and lack durability. If it's over-cured, it can become brittle and discolored. A modern TIMS curing oven uses multiple zones of control and a combination of infrared and convection heating to ramp the part to the correct temperature and hold it there for the precise amount of time required for a full cure, ensuring maximum performance from the coating.

If your current finishing process is a bottleneck, replacing it with a modern electrophoresis production line can provide a dramatic leap in efficiency. Unlike manual spray processes that are limited by operator speed, an automated E-coat line runs at a consistent, optimized pace. The process is highly repeatable, which nearly eliminates the need for time-consuming rework. Furthermore, a well-designed line from TIMS integrates all stages seamlessly, eliminating dead time between processes. Features like high-efficiency ovens and automated chemical dosing also reduce energy and material consumption, making the entire operation more cost-efficient and increasing the overall throughput of your facility.

Not all manufacturing facilities have the space for a massive, automotive-style E-coat system. For these applications, a compact electrophoresis production line is the ideal solution. At TIMS, we design space-efficient systems, such as programmable hoist lines. Instead of a long, continuous conveyor, a hoist system uses an overhead crane to move parts between a series of tanks arranged in a tight footprint. This "smart batch" approach provides all the process control and quality benefits of a larger line but is perfectly suited for lower volume production or facilities where floor space is at a premium. This makes the superior protection of an electrophoresis production line accessible to a wider range of manufacturers.